Sunday 29 July 2012

Half-way there

After much trimming and adjusting and gluing, the rear carpet is in place...

New rear carpet and seat



Notice also the rear seat; a couple of hours of trial fitting finally resulted in this...

New rear seat in place

Noice!


The front seat rails were cleaned-up and given a lick of paint a week ago...

Clean and repainted front seat rails

Using them as a template, I could cut the front of the rear carpet to suit.

Getting close now!

J

Sunday 15 July 2012

FW: Carpet Stuff

From: JohnSent: Sunday, 15 July 2012 7:43 PM
To: JtC
Subject: Carpet Stuff

Howdy!

Glued the carpet to the underlay last night and used up all the last of the contact adhesive (which is good as the lid was glued shut and I had to puncture the can to pour the remnant out). Also made up a sheet of foam/vinyl laminate from off cuts to use to fill in gaps. I filled up a couple of gaps last night.

Today, got another tin of adhesive and a new brush. Glued down the front and trimmed the carpet back around the passenger-side B-pillar. Looks good.

I glued down enough to pick up the underlay, but I didn’t do any around the accel pedal as it would have been a fiddle doing it right with only one person. I figured that can be glued down out of the car.

I figure the plan from here on in is…
- take the carpet/underlay out of the car and finally glue it down.
- pack-up any low spots with underlay off-cuts + fill-in any sound insulation gaps that need doing.
- punch holes
- final trim of the carpet
- install trim/seats

Thoughts?

John

Sunday 8 July 2012

Jigsaw Puzzle #2

Day two of "Interior Weekend".

Weather was stunning, so we setup a make-shift workbench on the driveway in the sun and set to work gluing and trimming the vinyl onto the foam...

SndDeadenerSun03

We got a bit of a production line going, so made-up all the patches before sitting them in place.

Once all the foam/vinyl laminate pieces were made, I had to head off. I left JtC to fine-tune the fit of the jigsaw puzzle on the floor pan, then tack them in place with a minimal amount of contact adhesive.

The result (before tacking down)...

SndDeadenerSun05

SndDeadenerSun06

SndDeadenerSun07

SndDeadenerSun08

The result is excellent! The mass loaded vinyl is very heavy, but very pliable, so it sits the foam/vinyl in place nicely.

All pieces are in place now, tacked-down and JtC finished the day by laying-out the rear carpet underlay; trimming it to suit.

Phew! A *massive* weekend of interior arts and crafts. Again, a HUGE thanks to JtC for coming up both days and knocking over a huge amount of work.

Carpet next, stay tuned...

John out

Saturday 7 July 2012

Jigsaw Puzzle #1

"Interior Weekend" begins!

Before JtC's arrival, the sound deadener went down.

Drumming the floor pan with my knuckles, I found where the resonance was worst. I then cut out paper templates and placed them in situ...

SoundDeadener01

SoundDeadener02

You can also see the flat black paint job and "CHEV" stamping on the floor pan under the rear seat.

The templates were then labelled and transferred onto the sheet of deadener, ready for cutting...

SoundDeadener03


The sheet was then cut-up, floor pan cleaned with wax & grease remover, dried with the heat gun and the pieces stuck into position. The old skateboard that made an appearance previously in moulding the radiator fan shroud, was pressed into service again to press down each patch.

The result...

SoundDeadener04

SoundDeadener05

Voila!

JtC further masked off the dash and gauges. He then went to work respraying the column in satin black. It was scratched badly, so having an all-black steering column all freshly sprayed is excellent. The result is really good.

Amongst all this, Carl called and said the seats were ready! I hopped over and picked them up. Rats had eaten-out the rear DS back cushion, so Carl had to build it up with foam.

The result is stunning! Can't wait to get the interior finished now.

A strip of mass-loaded vinyl was placed over the body harness.

On my return, I cut the foam up into pieces, using the old sound deadener as templates. We stuck down the foam patches under the rear seat; then cut and glued patches of vinyl on top...

SoundDeadener07

SoundDeadener08

(the second photo shows the foam sections pre-cut and placed in situ)

This method was rubbish! Though the result was good, it was taking AGES. The decision was made to glue and trim the vinyl onto to foam out of the car... then fit the foam/vinyl laminate onto the floor.

Tomorrow's job!

Friday 6 July 2012

It's all happening!

2nd coat of primer went on and picked-up the mass-loaded vinyl from Jaycar (04/07/2012).

This morning, dropped off the seats and covers to the trimmer (Carl @ North Rocks... all good, he was crook last week). He is currently doing the interior for a Chrysler 300C ready for MotorEx, but was happy to fit the Chev seats in between.

This evening, 1st coat of flat-black spray enamel on at ~ 6:30 PM. 2nd coat on at ~ midnight!

Needed to get all painting on and dry ready for a weekend of interior fit-out.