Friday, 30 October 2015

Cooling System Part 2 + Fuel

Cooling system topped-off with a reservoir from a VY SS and heater hoses salvaged from the VZ were used to connect it up.

The steam pipe is temporarily blanked off in the photo, but we'll buy a hose and plumb it to the radiator...

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The fuel system was easy; we simply plumbed the fuel pump + filter from the VZ, using the stock lines...

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Complete, ready for wiring...

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J

Thursday, 29 October 2015

Test Bed Cooling Plumbed

Radiator + thermo fans out of a VT Series 2 SS (thanks eBay) and radiator hoses to suit...

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We sat the radiator in some C-rail to pick up 2 x pegs in the base, on rubber pads to reduce vibration. A wooden block under the C-rail to give the right height, all tied-down with a mini ratchet strap and diagonally braced with some cable ladder...

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J

Friday, 23 October 2015

Engine Test Frame

The plan is to run the engine/transmission outside the Chev, to get it sorted before the 327/Powerglide comes out, to try and minimise the downtime.

This all means a test frame needed to be made up to mount it all.

The design is a simple rectangular base using Dexion-style racking sections:

  • Long pieces were cut-down to the required length with the angle brackets salvaged and welded back on at the cut end. Cross pieces at each end and the centre.
  • 5PL feet on the end brackets for the 125 mm dia. castors (c/w lock-down brakes) to bolt to.
  • Along each long-side of the base, JtC stitch-welded short lengths of C-section at the location of the engine and the gearbox. This would allow us to adjust the positions of the engine and gearbox cross-members, before clamping them into position.
  • The gearbox uprights were C-rail sections with 100 x 50 x 5PL feet welded at each end. The feet allowed you to clamp-down on the base once the longitudinal position was reached.
  • Gearbox cross-member was UA 40 x 20 with 100 x 50 x 5PL welded at each end. The plated ends were clamped to the upright C-sections once the correct height was reached.
  • The engine cross member was heavier C-section to take the weight of the engine. Again, 5PL feet were welded to the ends to allow adjustment in the longitudinal direction, before clamping down.
  • The engine mount uprights had feet at both ends, bottom feet to pick-up the cross member C-section and top for the standard LS2 engine mounts to bolt to.

A simple that allow adjustment to suit a variety of engine/gearbox combinations. JtC's welding skills well and truly came to the fore!

With the base frame welded up, castors on and the engine/gearbox mounts in place, it was time to lift... action shot!

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Bolting-up...

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Like a bought one!

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With the L76 + 4L65E bolting in place, it is time to plumb the cooling circuit + fuel + electrics... stay tuned!

J

Thursday, 22 October 2015

Gawwwnnn...!

With the VZ shell stripped of all required bits, it was time to get rid of the evidence.

After many weeks of no bites on eBay, it finally sold for the princely sum of $32!

The half-assembled engine test frame (in the foreground below) was pushed (literally) into service to get the front end onto the car trailer...

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Worked a treat too!

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Bye!

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J